What is the heat treatment process of steel wheel rims
Posted by Admin | 01 Jan
Heat treatment of steel wheel rims is a key process step that aims to adjust the material's structure and properties by controlling its temperature and cooling rate, ensuring the final product has superior strength, hardness and durability.
Annealing: The first step in heat treatment is usually annealing. In this process, the rim material is heated to a high enough temperature, usually above the critical temperature of steel, and then cooled at a controlled rate. The main purpose of annealing is to eliminate residual stress inside the material, improve toughness, and recrystallize the grains, thereby improving the mechanical properties of the material.
Normalizing: Normalizing is a heat treatment process that heats the rim material at a higher temperature and cools it naturally in the air. It helps increase the material's hardness and strength while maintaining a relatively uniform grain structure. Normalizing can also reduce residual stress and improve mechanical properties.
Quenching: Quenching is one of the key steps in heat treatment by rapidly cooling the rim material, usually using water, oil or gas. This rapid cooling process causes the formation of a hard and brittle martensite structure on the surface of the material, increasing the hardness. The quenching process requires strict control of the cooling rate to avoid cracks or deformation.
Tempering: After quenching, wheel rims typically undergo a tempering process by reheating to moderate temperatures and cooling moderately. The purpose of tempering is to adjust the hardness to a certain range while improving toughness. This helps balance the material's properties, ensuring that the rim is both stiff enough and able to withstand a certain amount of shock and vibration.
Surface Hardening: In order to improve the wear resistance and surface hardness of the wheel rim, surface hardening is sometimes performed. This involves local heating and rapid cooling to form a hard martensite layer on the rim surface while maintaining the toughness of the internal structure.
Nitriding: In some applications, especially where wear resistance is required, nitriding may be used. This is done by treating the wheel rim surface in a high temperature and ammonia atmosphere to form a nitride layer on the surface to improve hardness and wear resistance.
12X4 is a steel wheel developed by Zhejiang Tianzhou Wheel's large-size steel wheel rolling workshop for use in agricultural machinery and vehicles, and it is the front wheel for agricultural machinery that is matched with the rear wheel 16X5. The spoke plate (disc) of the wheel is made of 4mm steel plate, and the whole product weighs 5.4KG, which greatly improves the performance of the wheel.